The membrane bioreactor (MBR) process is a technology that consists of a suspended growth biological reactor integrated with an ultrafiltration membrane system, using the hollow fiber membrane. Essentially, the ultrafiltration system replaces the solids separation function of secondary clarifiers and sand filters in a conventional activated sludge system.
Ultrafiltration membranes are immersed in an aeration tank, in direct contact with mixed liquor. Through the use of a permeate pump, a vacuum is applied to a header connected to the membranes. The vacuum draws the treated water through the hollow fiber ultrafiltration membranes. Permeate is then directed to disinfection or discharge facilities. Intermittent airflow is introduced to the bottom of the membrane module, producing turbulence that scours the external surface of the hollow fibers. This scouring action transfers rejected solids away from the membrane surface.
Membrane bioreactor technology effectively overcomes the problems associated with poor settling of sludge in conventional activated sludge processes. MBR technology permits bioreactor operation with considerably higher mixed liquor solids concentrations than conventional activated sludge systems that are limited by sludge settling. The MBR process is typically operated at a mixed liquor suspended solids (MLSS) concentration in the range of 8,000 to 10,000 mg/L. Elevated biomass concentrations allow for highly effective removal of both soluble and particulate biodegradable material in the waste stream. The MBR process combines the unit operations of aeration, secondary clarification and filtration into a single process, producing a high quality effluent, simplifying operation and greatly reducing space requirements.